Mixing Technology For The Future
The latest process solutions – combined with an individual, customized concept and design – are the reason why we have become one of the leading companies when it comes to special mixing and homogenizing systems. Our systems excel primarily due to the customized solutions which we develop in close cooperation with our customers.
Besides our exceedingly reproducible processes we provide:
Markedly low operating costs.
A reduced energy demand.
Shorter batch times.
Significantly shorter cleaning times.
Highest productivity.
Processing Plants with Power and Precision
Our focus is on the development of customized processing plants for the manufacture of pourable and semisolid emulsions and suspensions. In doing so, symex represents the future – more refined, more precise, and more efficient.
Our strengths:
- Individual plant designs to customer’s specifications.
- Procedural know how for process optimization.
- Pharma Concept
- 3-D Engineering
- Batch Scale-Up System
- symex pilot plant station
- operator and technician training
Our plants’ core processes:
- Raw material introduction
- Mixing
- Homogenizing
- Temperature control and rate controlled heating and cooling
- De-aeration
- Vessel cleaning and sanitizing
- Measurable advantages of our plants:
- Reduction in energy requirements.
- Reduced manpower requirements.
- Shorter processing times.
- Reduction of detergents and water for cleaning operations.
- Reduced capital investment due to highly flexible plant capability (reduced need for ancillary equipment).
Symex mixing technology
Innovation Makes them the Productivity Leader
With our modern technologies (Hot/Cold emulsions, small batch sizes with equivalent product qualities, pigment grinding etc.) we enable our customers to manufacture the highest quality products. Our special plants are individually constructed and manufactured in accordance with our customers’ requirements. The highly repeatable processes, extremely low operating costs, the minimal energy requirements, the short production times, and the extremely short cleaning times, all contribute to symex as being the process plants with the highest productivity. These are only a few of the benefits that our trend setting technologies can provide:
Hot-/Cold-Emulsifying process
In vessel pigment grinding
Partial batch sizes down to 25% with identical product qualities
Reproducible raw material introduction
Fully automated cleaning CIP-/SIP-Advanced
Fully automated production process via our batch-system
Gentle on the product heating and cooling (delta T or ramp heating or cooling)
*In-Line Homogenizers
The In-Line Homogenizer represents the compact solution for integrated and externalized homogenizing. In doing so the Standard In-Line Homogenizer is equipped with a rotor/stator mixing tool. This allows for both an effective and mobile solution that can be added to your existing vessels and processes
Pharmaceutical Plants
The production of pharmaceutical products is regulated under the supervision of demanding codes and regulations. Thus the Food and Drug Administration (FDA) demands compliance with different bodies of rules and standards for plants manufacturing pharmaceutical products. Only due to strict compliance can a new pharmaceutical product be authorized for production and subsequent sale. A special focus is aimed at the close out documentation and traceability of the manufacturing process.
What we guarantee with our specially developed pharmaceutical concept:
- GEP compliant Engineering
- cGMP/ EG-GMP / GAMP compliant Design, Construction, and Installation concept – hygienic design
- Detailed and transparent qualification concept with risk analyses included (DQ, IQ, OQ, PQ, RA)
- Innovative fully automated CIP-/SIP-Concepts for demanding cleaning requirements
- Operation and processing concepts for increased process safety and reproducibility
- Ergonomic design concepts for improved accessibility when operating and servicing
- Process controlling concept with FDA compliant user management
- FDA 21 CFR Part 11 compliant electronic processing data recording
- FDA compliant (accepted) Scale-Up-System
- Customer and process specific training and training courses
